Assembly and testing system for quick couplings

Assembly and Testing System for Couplings

Custom Plant Engineering – Modular Palletizing System for Storage Rollers

Upgraded system for the fully automated palletizing of storage rolls

Workpiece:	Bearing rollers in a wide range of types
Task:	The bearing rollers, which are fed randomly from an upstream assembly line, must be reliably picked up and palletized in an orderly manner into designated containers. The process must be carried out without damaging the surfaces and must ensure uninterrupted operation.
Solution:	As a further development of a proven solution, this system is also based on a standard TECHTORY-floor-cell. A key innovation is the removable top section designed for transport, which significantly simplifies logistics and commissioning. A mobile 3D camera system detects the position of the bearing rolls arriving unsorted on the feed conveyor and precisely guides the gripper to pick them up and place them in an orderly manner into the provided containers. The system is designed to be fully electric, which reduces energy consumption and maintenance requirements. Thanks to flexible gripper technology and intelligent control, a very wide range of parts can be processed without the need for mechanical setup procedures. Two separate compartments for the pallets allow for uninterrupted operation during container changes.
Customer Benefits:	Based on the proven TECHTORY-floor-cell standard cell Simplified logistics and quick commissioning thanks to a modular design with a removable top section. Reduced operating costs and increased sustainability through all-electric operation without pneumatics. Reliable bin picking of parts arriving in random order using a mobile 3D camera system. High flexibility for a wide range of products thanks to setup-optimized software and intelligent grippers. 4-axis gantry with a proprietary 4th axis (rotary drive) designed for high swivel torques and high dynamics. Gripper fingers manufactured using 3D printing for low cost and quick adaptation to new workpieces. Uninterrupted operation thanks to separate chambers for pallet changes. High output and 98% technical availability of >.

Workpiece:

Bearing rollers in a wide range of types

Task:

The bearing rollers, which are fed randomly from an upstream assembly line, must be reliably picked up and palletized in an orderly manner into designated containers. The process must be carried out without damaging the surfaces and must ensure uninterrupted operation.

Solution:

As a further development of a proven solution, this system is also based on a standard TECHTORY-floor-cell.

A key innovation is the removable top section designed for transport, which significantly simplifies logistics and commissioning. A mobile 3D camera system detects the position of the bearing rolls arriving unsorted on the feed conveyor and precisely guides the gripper to pick them up and place them in an orderly manner into the provided containers. The system is designed to be fully electric, which reduces energy consumption and maintenance requirements. Thanks to flexible gripper technology and intelligent control, a very wide range of parts can be processed without the need for mechanical setup procedures.

Two separate compartments for the pallets allow for uninterrupted operation during container changes.

Customer Benefits:

Based on the proven TECHTORY-floor-cell standard cell
Simplified logistics and quick commissioning thanks to a modular design with a removable top section.
Reduced operating costs and increased sustainability through all-electric operation without pneumatics.
Reliable bin picking of parts arriving in random order using a mobile 3D camera system.
High flexibility for a wide range of products thanks to setup-optimized software and intelligent grippers.
4-axis gantry with a proprietary 4th axis (rotary drive) designed for high swivel torques and high dynamics.
Gripper fingers manufactured using 3D printing for low cost and quick adaptation to new workpieces.
Uninterrupted operation thanks to separate chambers for pallet changes.
High output and 98% technical availability of >.