{"id":26092,"date":"2021-06-14T08:00:09","date_gmt":"2021-06-14T06:00:09","guid":{"rendered":"https:\/\/www.techtory.de\/portfolio-item\/partially-automated-manual-workstations-assembly-and-testing-equipment-for-ball-valves\/"},"modified":"2024-11-18T08:07:59","modified_gmt":"2024-11-18T07:07:59","slug":"partially-automated-manual-workstations-assembly-and-testing-equipment-for-ball-valves","status":"publish","type":"portfolio","link":"https:\/\/www.techtory.de\/en\/partially-automated-manual-workstations-assembly-and-testing-equipment-for-ball-valves\/","title":{"rendered":"Partially automated manual workstations &#8211; Assembly and testing facility for ball valves"},"content":{"rendered":"\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-kpmaod39-433e5917038033f6882083b15924281d\">\n.avia-section.av-kpmaod39-433e5917038033f6882083b15924281d{\nbackground-color:#e1e3e5;\nbackground-image:unset;\n}\n<\/style>\n<div id='header_v1'  class='avia-section 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id=\"style-css-av-kpmb7y0j-6f2f753dd28ddebfa068edd94dffb709\">\n#top .av-special-heading.av-kpmb7y0j-6f2f753dd28ddebfa068edd94dffb709{\nmargin:5px 5px 5px 5px;\npadding-bottom:0;\ncolor:#ffffff;\n}\nbody .av-special-heading.av-kpmb7y0j-6f2f753dd28ddebfa068edd94dffb709 .av-special-heading-tag .heading-char{\nfont-size:25px;\n}\n.av-special-heading.av-kpmb7y0j-6f2f753dd28ddebfa068edd94dffb709 .special-heading-inner-border{\nborder-color:#ffffff;\n}\n.av-special-heading.av-kpmb7y0j-6f2f753dd28ddebfa068edd94dffb709 .av-subheading{\nfont-size:15px;\n}\n<\/style>\n<div  id=\"h1_unter_bild\"  class='av-special-heading av-kpmb7y0j-6f2f753dd28ddebfa068edd94dffb709 av-special-heading-h1 custom-color-heading blockquote modern-quote  avia-builder-el-11  el_after_av_textblock  avia-builder-el-last '><h1 class='av-special-heading-tag '  itemprop=\"headline\"  >Partially automated manual workstations &#8211; Assembly and testing facility for ball valves<\/h1><div class=\"special-heading-border\"><div class=\"special-heading-inner-border\"><\/div><\/div><\/div>\n<\/div><\/div><\/div><!-- close content main div --><\/div><\/div><div id='av_section_4'  class='avia-section av-kpmb9olv-80dfd1ed29f1299b9d355f8eb7186dc1 main_color avia-section-default avia-no-border-styling  avia-builder-el-12  el_after_av_section  avia-builder-el-last  avia-bg-style-scroll container_wrap fullsize'  ><div class='container av-section-cont-open' ><div class='template-page content  av-content-full alpha units'><div class='post-entry post-entry-type-page post-entry-26092'><div class='entry-content-wrapper clearfix'>\n\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-kpmbb0d8-c34d9aa8d0e9bf090b6d32705eb13ece\">\n.flex_column.av-kpmbb0d8-c34d9aa8d0e9bf090b6d32705eb13ece{\nborder-radius:0px 0px 0px 0px;\npadding:2px 0px 0px 0px;\n}\n<\/style>\n<div  class='flex_column av-kpmbb0d8-c34d9aa8d0e9bf090b6d32705eb13ece av_four_fifth  avia-builder-el-13  avia-builder-el-no-sibling  first av-break-at-tablet flex_column_div  '     ><p>\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-kpmbhkmz-7c76ac004186e127bc43a3056fc6eb42\">\n#top .av-special-heading.av-kpmbhkmz-7c76ac004186e127bc43a3056fc6eb42{\npadding-bottom:24px;\n}\nbody .av-special-heading.av-kpmbhkmz-7c76ac004186e127bc43a3056fc6eb42 .av-special-heading-tag .heading-char{\nfont-size:25px;\n}\n.av-special-heading.av-kpmbhkmz-7c76ac004186e127bc43a3056fc6eb42 .av-subheading{\nfont-size:15px;\n}\n<\/style>\n<div  class='av-special-heading av-kpmbhkmz-7c76ac004186e127bc43a3056fc6eb42 av-special-heading-h3  avia-builder-el-14  el_before_av_hr  avia-builder-el-first '><h3 class='av-special-heading-tag '  itemprop=\"headline\"  >Partially automated manual workstations &#8211; Assembly and testing facility for ball valves<\/h3><div class=\"special-heading-border\"><div class=\"special-heading-inner-border\"><\/div><\/div><\/div><br \/>\n\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-kpmcka68-ed37de9995e49e3fa5a31d79b5c023f8\">\n#top .hr.hr-invisible.av-kpmcka68-ed37de9995e49e3fa5a31d79b5c023f8{\nheight:12px;\n}\n<\/style>\n<div  class='hr av-kpmcka68-ed37de9995e49e3fa5a31d79b5c023f8 hr-invisible  avia-builder-el-15  el_after_av_heading  el_before_av_textblock '><span class='hr-inner '><span class=\"hr-inner-style\"><\/span><\/span><\/div><br \/>\n<section  class='av_textblock_section av-kpmbr65l-e3ac0d23d951ccf302790f9e71adfe4f '   itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/CreativeWork\" ><div class='av-small-hide av-mini-hide avia_textblock'  itemprop=\"text\" ><table class=\"portfolio_table\" style=\"width: 100%;\" border=\"0\" cellspacing=\"0\" cellpadding=\"0\">\n<tbody>\n<tr>\n<td style=\"width: 45.3875%;\">\n<h5>Workpiece:<\/h5>\n<\/td>\n<td style=\"width: 54.4313%;\">Ball valves in different versions<\/td>\n<\/tr>\n<tr>\n<td style=\"width: 45.3875%;\">\n<h5>Task:<\/h5>\n<\/td>\n<td style=\"width: 54.4313%;\">The assembly and quality inspection of ball valves in various variations is to be partially automated or automated at<br \/>\n.<\/td>\n<\/tr>\n<tr>\n<td style=\"width: 45.3875%;\">\n<h5>Solution:<\/h5>\n<\/td>\n<td style=\"width: 54.4313%;\">Ergonomically designed assembly line with 3 stations and adapted level of automation.<\/p>\n<p>Station 1: Upstream, ergonomically designed and height-adjustable workstation for manual small parts assembly.<\/p>\n<p>Station 2: Semi-automated station for O-ring assembly, applying adhesives, oiling the ball and screwing in the inserts.<br \/>\nSpecial features: Sensory monitoring of the adhesive application, monitored screwdriver unit.<\/p>\n<p>Station 3: Fully automated quality inspection. Internal and external tightness<br \/>\nas well as breakaway and actuation torques of the lever are tested.<\/td>\n<\/tr>\n<tr>\n<td style=\"width: 45.3875%;\">\n<h5>Customer benefits:<\/h5>\n<\/td>\n<td style=\"width: 54.4313%;\">\n<ul style=\"list-style-type: square;\">\n<li>Partially automated pre-assembly with high functionality, adhesive application with sensor monitoring, monitored screw-in process<\/li>\n<li>High ergonomics: height-adjustable work areas, easy-to-grip provision of small parts, reduced assembly times due to short gripping distances<\/li>\n<li>Fully automated test area with torque and leak tests<\/li>\n<li>High operator safety due to soiling by means of light grid<\/li>\n<li>Short amortization period due to individually adapted level of automation<\/li>\n<\/ul>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div><\/section><br \/>\n<section  class='av_textblock_section av-kpmjtkpi-5824a4d686ddda4a184ca286f7517e8e '   itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/CreativeWork\" ><div class='av-desktop-hide av-medium-hide avia_textblock'  itemprop=\"text\" ><h5>Workpiece:<\/h5>\n<p>Ball valves in different versions<\/p>\n<h5>Task:<\/h5>\n<p>The assembly and quality inspection of ball valves in various variations is to be partially automated or automated.<\/p>\n<h5>Solution:<\/h5>\n<p>Ergonomically designed assembly line with 3 stations and adapted level of automation.<\/p>\n<p>Station 1: Upstream, ergonomically designed and height-adjustable workstation for manual small parts assembly.<\/p>\n<p>Station 2: Partially automated station for O-ring assembly, applying adhesives, oiling the ball, and screwing in the inserts. Special features: Sensory monitoring of adhesive application, monitored screwdriver unit.<\/p>\n<p>Station 3: Fully automated quality inspection. Internal and external tightness as well as breakaway and operating torques of the lever are tested.<\/p>\n<h5>Customer benefits:<\/h5>\n<ul style=\"list-style-type: square;\">\n<li>  Partially automated pre-assembly with high functionality, adhesive application with sensor monitoring, monitored screw-in process<\/li>\n<li>  High ergonomics: height-adjustable work areas, easy-to-grip provision of small parts, reduced assembly times due to short gripping distances<\/li>\n<li> Fully automated test area with torque and leak tests<\/li>\n<li>  High operator safety due to soiling by means of light grid<\/li>\n<li> Short amortization period due to individually adapted level of automation<\/li>\n<\/ul>\n<\/div><\/section><\/p><\/div>\n<\/p>\n","protected":false},"excerpt":{"rendered":"","protected":false},"author":1,"featured_media":25144,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"inline_featured_image":false,"footnotes":""},"tags":[],"portfolio-category":[45,40,54,53],"portfolio-tag":[],"portfolio_entries":[30,31],"class_list":["post-26092","portfolio","type-portfolio","status-publish","has-post-thumbnail","hentry","portfolio-category-assembly-automation","portfolio-category-automation-systems","portfolio-category-partially-automated-manual-workstations","portfolio-category-testing-technology","portfolio_entries-automation-systems","portfolio_entries-test-engineering"],"_links":{"self":[{"href":"https:\/\/www.techtory.de\/en\/wp-json\/wp\/v2\/portfolio\/26092","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.techtory.de\/en\/wp-json\/wp\/v2\/portfolio"}],"about":[{"href":"https:\/\/www.techtory.de\/en\/wp-json\/wp\/v2\/types\/portfolio"}],"author":[{"embeddable":true,"href":"https:\/\/www.techtory.de\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.techtory.de\/en\/wp-json\/wp\/v2\/comments?post=26092"}],"version-history":[{"count":26,"href":"https:\/\/www.techtory.de\/en\/wp-json\/wp\/v2\/portfolio\/26092\/revisions"}],"predecessor-version":[{"id":36247,"href":"https:\/\/www.techtory.de\/en\/wp-json\/wp\/v2\/portfolio\/26092\/revisions\/36247"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.techtory.de\/en\/wp-json\/wp\/v2\/media\/25144"}],"wp:attachment":[{"href":"https:\/\/www.techtory.de\/en\/wp-json\/wp\/v2\/media?parent=26092"}],"wp:term":[{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.techtory.de\/en\/wp-json\/wp\/v2\/tags?post=26092"},{"taxonomy":"portfolio-category","embeddable":true,"href":"https:\/\/www.techtory.de\/en\/wp-json\/wp\/v2\/portfolio-category?post=26092"},{"taxonomy":"portfolio-tag","embeddable":true,"href":"https:\/\/www.techtory.de\/en\/wp-json\/wp\/v2\/portfolio-tag?post=26092"},{"taxonomy":"portfolio_entries","embeddable":true,"href":"https:\/\/www.techtory.de\/en\/wp-json\/wp\/v2\/portfolio_entries?post=26092"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}