Assembly automation

Innovative solutions for the automation of your assembly processes

Increase process reliability and productivity in the assembly of your products. By automating your assembly processes, you significantly reduce cycle times and increase product quality through integrated testing processes. Seamless process and quality monitoring with corresponding documentation ensures reliability and traceability.

Solutions individually tailored to your needs – with partially or fully automated concepts – ensure high cost-effectiveness and short payback times.

Wherever possible, we use components from our modular automation system. To achieve short commissioning times, we program offline using modern robot simulation technology.

Thanks to a modular system structure, the integration of further component types on an assembly line is possible at any time. This allows you to react flexibly and at short notice to product changes as they occur.

With the use of state-of-the-art automation technology and innovative solutions, you create sustainable competitive advantages in the market:

Increase in productivity with high production reliability
Increase in product quality
Reduction of downtime and setup times
Reduction of energy consumption, operating materials and labor costs
Integrated quality control, remote maintenance and process monitoring

Robot-assisted assembly system

Workpiece transport through integrated transfer system

Vollautomatisierte Bearbeitungs-, Montage- und Prüfanlage

Machining and assembly system

Fully automatic sanding station with rotary storage

Assembly and test facility

Joining individual parts to form an assembly with subsequent measurement

Robot-assisted assembly system

Workpiece transport through integrated transfer system

Machining and assembly system

Fully automatic sanding station with rotary storage

Assembly and test facility

Joining individual parts to form an assembly with subsequent measurement

Reference projects

Assembly and bending machine for intake tube

techtory montage biegemaschine ansaugrohr

Machining, assembly and testing line for pipes

The plant is designed for the parallel operation of several sub-processes. The individual parts, tubes and filter pieces, are manually inserted into magazines. The separation as well as the exact alignment of the parts takes place automatically. In the first operation, the tube ends are widended on one side by hydraulically pressing in oiled mandrels in two steps. The filter pieces are then pneumatically inserted and pressed. The opposite end of the tube is then bent by 90° in a bending station. The finished parts are placed in a box.

Special features:

Light barriers for checking the presence of workpieces
Query of the correct setup positions by means of proximity switches
Hydraulic expansion, pneumatic pressing
Automatic lubrication of mandrels, adjustable metering units

Assembly and bending machine for intake tube

Plant for the assembly of intake tubes

The plant is designed for the parallel operation of several sub-processes. The individual parts, tubes and filter pieces, are manually inserted into magazines. The separation as well as the exact alignment of the parts takes place automatically. In the first operation, the tube ends are widended on one side by hydraulically pressing in oiled mandrels in two steps. The filter pieces are then pneumatically inserted and pressed. The opposite end of the tube is then bent by 90° in a bending station. The finished parts are placed in a box.

Special features:

Light barriers for checking the presence of workpieces
Query of the correct setup positions by means of proximity switches
Hydraulic expansion, pneumatic pressing
Automatic lubrication of mandrels, adjustable metering units

Assembly system for baffle plates

Fully automated machining, assembly and testing line

The baffle plates are sorted into trays, removed fully automatically, and deposited in a round-cycle accumulator. After further indexing, the sheets are pre- and finish-ground (satin-finished) on the underside. A retaining spring inserted from a magazine in the subsequent operation is secured in position by stamping.

Once the presence and functional strength of the retaining spring have been checked, the finished and assembled subassembly is automatically placed in the correct position in the tray for the subsequent process.

Special features:

High degree of automation of the entire system
High output of over 1,000,000 units/year

Assembly system for baffle plates

Fully automated machining, assembly and testing line

The baffle plates are sorted into trays, removed fully automatically, and deposited in a round-cycle accumulator. After further indexing, the sheets are pre- and finish-ground (satin-finished) on the underside. A retaining spring inserted from a magazine in the subsequent operation is secured in position by stamping.

Once the presence and functional strength of the retaining spring have been checked, the finished and assembled subassembly is automatically placed in the correct position in the tray for the subsequent process.

Special features:

High degree of automation of the entire system
High output of over 1,000,000 units/year

Assembly and test facility for a motor feedback system

Automatic assembly and testing system for joining individual parts to form an assembly with subsequent measurement

Loading is carried out manually via pull-out drawers with preloaded trays as well as by means of a vibrating bowl.

Two surface gantries with lifting units and multiple grippers remove the housings and individual parts and place them in the gluing stations. The adhesive application is visually monitored.

Another line gantry transfers the parts to the joining station and then to the measuring station.

After a dwell time in the curing oven, the finished bonded assemblies are placed in the appropriate drawers for i.o. or n.o. parts for removal.

Assembly and test facility for a motor feedback system

Automatic assembly and testing system for joining individual parts to form an assembly with subsequent measurement

Loading is carried out manually via pull-out drawers with preloaded trays as well as by means of a vibrating bowl.

Two surface gantries with lifting units and multiple grippers remove the housings and individual parts and place them in the gluing stations. The adhesive application is visually monitored.

Another line gantry transfers the parts to the joining station and then to the measuring station.

After a dwell time in the curing oven, the finished bonded assemblies are placed in the appropriate drawers for i.o. or n.o. parts for removal.

Assembly line – assembly of fasteners with support spring

techtory montage von befestigungselemente

Automated assembly line for the production of subassemblies made of difficult parts

This automated assembly line was developed for the assembly of subassemblies made of difficult sheet metal and spring wire parts.

The individual parts are filled by the worker as bulk material into two vibratory bowls, separated and automatically fed into the line. After the spring plates have been fitted, they are bent into shape by means of pneumatic pressure rollers. A load cell then measures the spring force: NOK parts are rejected.

Special features:

High degree of automation
Ergonomic feeding of the individual parts and removal of the finished subassemblies
High output quantity of 1,000,000 pieces/year

Assembly line – assembly of fasteners with support spring

Automated assembly line for the production of subassemblies made of difficult parts

This automated assembly line was developed for the assembly of subassemblies made of difficult sheet metal and spring wire parts.

The individual parts are filled by the worker as bulk material into two vibratory bowls, separated and automatically fed into the line. After the spring plates have been fitted, they are bent into shape by means of pneumatic pressure rollers. A load cell then measures the spring force: NOK parts are rejected.

Special features:

High degree of automation
Ergonomic feeding of the individual parts and removal of the finished subassemblies
High output quantity of 1,000,000 pieces/year

Fully automatic line for processing and testing of resistance piping

techtory bearbeitung pruefung widerstandrohrleitungen

Fully automatic line for processing and testing of resistance piping

Resistance piping is automatically processed and tested in this autonomously operating line. After the pipes have been manually inserted into the loading magazine, they are separated in automatic mode and then indexed to the subsequent processing steps. After removing the cover caps and cutting the locking pin ends to size, the pipelines are measured. NOK parts are discharged, OK parts are collected in the removal magazine and manually removed from there.

Special features:

Loading and unloading magazine as parts buffer
Fully automated machining and measuring process
Possibility to classify NOK parts according to different criteria

Fully automatic line for processing and testing of resistance piping

Resistance piping is automatically processed and tested in this autonomously operating line. After the pipes have been manually inserted into the loading magazine, they are separated in automatic mode and then indexed to the subsequent processing steps. After removing the cover caps and cutting the locking pin ends to size, the pipelines are measured. NOK parts are discharged, OK parts are collected in the removal magazine and manually removed from there.

Special features:

Loading and unloading magazine as parts buffer
Fully automated machining and measuring process
Possibility to classify NOK parts according to different criteria

Mounting and testing device for fiber optics

Joining of optical fibers in an injection molded part with subsequent active camera inspection

In this semi-automated assembly device, the previously manually loaded injection molded parts are manually inserted into mold holders with automatic part query. The indexing to the pneumatic press, the actual assembly process, takes place via a precise rotary indexing table.

The pressing-in process is displacement and pressure monitored. A camera station then checks the fiber optics for presence and the entire component for defects. The removal of the components is detected by a light barrier. A label is issued before manual removal.

Special features:

Partially automated pressing and testing station with automatic query of components
High cycle rate and accuracy due to the use of a rotary indexing table
High process reliability due to displacement and pressure-force-monitored pressing-in process with subsequent camera inspection
High safety for the worker due to light curtain

Mounting and testing device for fiber optics

Joining of optical fibers in an injection molded part with subsequent active camera inspection

In this semi-automated assembly device, the previously manually loaded injection molded parts are manually inserted into mold holders with automatic part query. The indexing to the pneumatic press, the actual assembly process, takes place via a precise rotary indexing table.

The pressing-in process is displacement and pressure monitored. A camera station then checks the fiber optics for presence and the entire component for defects. The removal of the components is detected by a light barrier. A label is issued before manual removal.

Special features:

Partially automated pressing and testing station automatic interrogation of the components
High cycle rate and accuracy due to the use of a rotary indexing table
High process reliability due to displacement and pressure-force-monitored pressing-in process with subsequent camera inspection
High safety for the worker due to light curtain